Electronic and Mechatronic Part Solutions

Problem:

Client needs to increase its throughput, and reduce the failure rate. These issues are causing the client to be overstaffed and waste space. Current Failure Rate is 94%, reducing this will increase throughput at the same time.

Solution

  • Streamline the Reman process to increase throughput by at least 20%
  • Reduce unnecessary foot travel by 80%
  • Better inventory part control
  • Increase throughput capacity for future projects
  • Regain floor space for future projects
  • Reduce movement and non-value added tasks
  • Free up FTEs from Cluster dept. for other tasks

Image20

Image21

Results

  • Increased Reman throughput capacity by $720,000 per year
  • Regained sq. footage valued at over $8,700 per year
  • Freed up 5 FTEs, saving us over $229,000 per year in the Clusters dept.
  • Decreased our first time failure rate from a dismal 95% to 6%
  • Overall value of savings is over $893,000

Image22

Image3

Scroll to Top